Troubleshooting kawasaki 23 hp engine Firstly, it's crucial to check the spark plug for However, the Kawasaki charging system encounters some problems. 23-HP Kawasaki V-Twin Zero-Turn Riding Mower with Smart Speed Jun 23, 2012 · 34 TROUBLESHOOTING GUIDE Symptom Probably Cause Remedy output Engine overheats Clogged air cleaner Air-intake screen or cooling air path clogged Insufficient engine Oil Carbon build-up in combustion chamber Poor ventilation around engine Engine speed Faulty governor 't increase Clean Replenish or change oil Select a better bcation K M. Last fall I replaced the fuel filter, spark plug and cleaned the air filter with no improvement. I even installed a new carburetor, yet the problem remains. I bought it used and ever since I had it has always had the dreaded surging at idle or Find and download Kawasaki engine manuals for maintenance, parts, and service to keep your engine running smoothly and efficiently. Specifications; Engine Type 1 / 3. It is 3 years old but is supposed to have a 4 year warranty. New-to-me mower (Cub Cadet Commercial Tank) with a 23 hp Kawasaki FH680V-BS18, 270 hours I had a hot start problem, repaired a chafed stator wire, disassembled & cleaned the carb & installed new gaskets, and set the valve lash to 0. The wiring may also begin to smoke or melt indicating the solenoid is bad. Jul 20, 2022 · I have had two mowers with the 23 hp Kawasaki engines. When we first got these mowers (2) they both sputtered and stalled several times and hour when mowing. When it starts, it begins to surge. Drives great with the blades off. It is a Kawasaki 22 hp mower engine, I have replaced the carburatur, fuel pump, fuel filter, air filter and spark plugs. May 9, 2025 · Remember that persistent issues may require professional diagnosis, especially if they involve internal engine components or complex electrical systems. Ordered new Oct 1, 2017 · Desperate for some help here. Redirecting Redirecting Sep 4, 2023 · Tags kawasaki 23 hp kawasaki fr691v no crank start issue Jump to Latest 7. Apr 22, 2009 · This one has me stumped. It still only has 200 hours on it. Get expert support for maintenance, service, troubleshooting, and performance. Last year it started to hunt and not run so I put it in my shop and forgot about it for the year. Air and fuel filter good. Jun 3, 2002 · Hello Gang, I have a sick engine on my workplace Exmark commercial zero turn mower. 07K subscribers Subscribe May 22, 2012 · bobbyre Forum Newbie Joined Apr 26, 2012 Threads 1 Messages 2 May 23, 2012 / Kawasaki charging problem #3 When your yard work demands hard work, the Kawasaki FR691V engine steps up in a big way. Read on to know what may plague your FR691V and possible fixes. The machine will not charge the battery under normal operation. It will run for a while then the fuel filter runs empty. Jun 24, 2012 · I've found a couple of threads here on the same topic of oil leaks on Kawasaki's and have a simular issue with mine. Don’t take shortcuts. The problem is the bullet below that says, "Turn the governor shaft counterclockwise, fully turn the shaft to the end of its travel". In "Lawn Mower Detectives - High On Nitrogen", Taryl goes over a head scratcher that can cause your choke to stick on these Kawasaki engines. These are a few symptoms of improper battery charge, dim headlights, difficulty starting, faulty stator, etc. I have had an oil burning issue for a good part of the time I've owned it. Oct 21, 2022 · Common Kawasaki FR730V Problems 1. By understanding these troubleshooting techniques, you can ensure that your lawn mower engine continues to run smoothly and efficiently. You can easily handle them or even prevent them from occurring with proper use and adequate maintenance. at first it was just going up hills and cutting it would bog down and not climb. Most starting problems stem from basic maintenance issues rather than major engine failures, making them manageable for most homeowners with proper guidance and basic tools. Many Kawasaki FR730V owners have reported their engine not starting properly. Problem is starter motor isn’t cranking engine Jul 31, 2010 · Engine: FH451V-AS09 The manual page below describes how to set the governor. Designed for reliable residential use across a range of power and project needs, this 90° V-twin 4-cycle features automatic compression release, an internally vented carburetor, rotating metal grass chopper screen, and cast-iron cylinder liners for durability you can depend on. Do you intend to use Kawasaki’s fx730 engine on your mower? Keep reading for a detailed breakdown of FX730V Kawasaki problems you’ll likely face and effective fixes. Find detailed illustrations and information on how the carburetor works and how to troubleshoot common issues. Keep reading for additional Kawasaki starting problems. Low speed idle, high idle are both right on. Edges Watch for sharp edges, especially during major engine disassembly and assembly. Just need to figure out what your problem is. com The leading Kawasaki FR691V problems are overheating, a dirty carburetor, backfire, stalling, and weird noises. I bought this mower (Cub Cadet Tank) new in 06. Kawasaki FR691V is a 0. When I engage the blades, it bogs WAY down, the governor kicks it to full throttle and it takes several seconds to recover to close to 3600rpm, but never gets quite there. 14v when off and Nov 23, 2021 · Renowned brand Kawasaki comes with both air cooled and liquid cooled engines. The common Kawasaki fr691v problems are fundamental including fuel problems, carburetor issues, and starter problems. Tell me what small engine is made in the USA? All engines have problems. Both started and ran well after cleaning. Whether your battery keeps draining, it won't start or there is a gas leak, it is usually fixable. The miss was in the rear cylinder of the horizontal opposed engine. Engine has begun to be very slow to start unless I spray a bit of quick start at the beginning. I'm working on a Husqvarna Pz60 with the Kawasaki FX921V engine. When I am running the engine at an idle you dont hear anything wrong. Charged up the battery for a couple hours and checked the voltage. NOT run smoothly at anything less than full throttle. Sounds like engine is running lean of cold starts. It would foul plugs quickly. Lots of gas in Kawasaki FS691V-CS10 23 HP on a 52" zero turn. Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over. I have a surging problem on my kawasaki fr691v how solve it out. Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FH680V engine. Be alert for problems and non-scheduled maintenance. We are here to help you in this scenario, we Here are the most common reasons your Kawasaki small engine won't start - and the parts & instructions to fix the problem yourself. If it’s too thick or thin, the pancake won’t cook well. One day it was working fine, next day not. The hot start problem went Here are the most common reasons your Kawasaki small engine is hard to start - and the parts & instructions to fix the problem yourself. I've had it several years and it's never run great. Kawasaki is among the manufacturers using a governor for their mowers. Vertical Engine 23 HP FR691V-ES06-S a Genuine Kawasaki Part. This mower has been to the shop several times for poor running problems. Kawasaki Fr691v Service Manual Kawasaki Fr691v Service Manual Manuals | Kawasaki - Small Engines, Replacement Parts, and About Manual: FR691V - 23 HP. May 1, 2015 · I am a homeowner with a Gravely 152Z which has a Kawasaki FH680V 23 HP engine with about 500 hours on it. However, most of these issues can be fixed on your own. And now it bogs down with the Jul 23, 2008 · To troubleshoot, I removed the fuel line between the fuel pump and the carb and placed a bottle with gas in the loop and the mower ran fine. I’ve confirmed that gas is entering the bowl and have cleaned the carburetor jets, but the issue persists. I tried to start it and it tried to fire but then it started spitting gas out the exhaust. If the engine is struggling to start despite multiple attempts, it could be due to defective or faulty spark plugs. Follow the procedures in this manual carefully. Being a newb when it comes to small engines, I’m now looking for some direction Find technical Kawasaki engine downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures here. We finally replaced the fuel pump for the third time in the last year and now Explore the 23 hp Kawasaki engine parts diagram, providing detailed information on components, assembly, and maintenance tips for better understanding and repair. The Feb 23, 2023 · A governor is a crucial part of a mower as it regulates the engine’s speed while maximizing its performance. How does it get its fuel? That’s where the carburetor comes in. Apr 7, 2015 · Hi guys I have a turf tracer with a 23hp Kawasaki engine. . The Engine won’t start This is a common issue with various brush and zero-turn mowers as well. 6K subscribers Subscribe Mechanic's Assistant chat Customer: I have an Ariens Ikon XD 52 equipped with a Kawasaki 23 HP engine. Seems to start and run good till you turn the blades on and try to cut grass. Sep 19, 2023 · Tackle those frustrating mower problems yourself! Find troubleshooting tips for the Kawasaki FR651V in this post with eight common fixes. engine. I shut off the fuel and tried again Today we'll be working on a Cub Cadet LTX 1142 KW riding lawn mower that has a Kawasaki FR600V engine. It mixes air and fuel just right, helping your engine run smoothly. Replaced the fuel pump, filter, line from gass tank to the carb, the air filter, spark plugs. Went through some basic tests (thankful for wealth of information on this site) and narrowed it down to bent push rods on left cylinder. Serial #94222304518 Model #942234 Is there a troubleshoot somewhere online for the charging system? Some areas to check first, a possible schematic of the wiring Jul 3, 2014 · 860 hours oil leaking all around the side of the engine near oil filter, oil pressure switch, under cowling, and on the frame at the bottom of the engine below the filter. It sat for a week and it died. RPM goes up and down. At mowing speed it does the same but is not as noticeable. I finally decided to work on it over the holidays. Feb 20, 2025 · In this article, you’ll learn about the signs of governor problems and how to address them effectively, keeping your Kawasaki running at its best. could it have to do with the pump fuel? Mechanic's Assistant: How can I help with your small engine question? What specific tool or machine does this involve? You will need to have your Kawasaki engine model and spec available to ensure you order the correct part (s). Idle would surge up and down unless under load. You may also face some issues Learn how to diagnose and fix Kawasaki governor problems with our comprehensive guide. (before commenting/reply, please read the items I have replaced and checked already. Let me clarify that the engine is not overheating. You can’t get your equipment to start or turn over and you’re wondering if the problem could be the starter solenoid. Symptoms of a bad Kawasaki starter solenoid include a clicking or humming noise when you turn the ignition key. Boost performance and enjoy smoother woodcutting with these expert maintenance tips! Jun 22, 2020 · Hi, I just joined the sight after reading about a lot of similar problems with Kawasaki engines in various mowers. Kawasaki 23 HP Engine No Spark Issue: Kill Wire Bypass Guide 23 HP model often faces no spark due to faulty kill switches and ignition coil wiring issues. Idle surge, stall, no start repair for Kawasaki 23hp engine in a #Scag lawnmower cheap & easy repair FunWithCars 6. Replaced carb, replaced Find answers to common Kawasaki engine questions with our FAQs. Always remove the ignition key and spark plug wires before performing repairs. This had me assuming it was the fuel pump, so I bought a new fuel pump and a large bowl fuel filter. Ever since new it hasn't been quit right. Jul 17, 2020 · Kawasaki 23 hp engine. I hate to load it up and haul it to the dealer for a 15 minute repair that may take a week or more to get done. Oct 15, 2013 · I have a zero turn cub cadet mower with a 23 hp engine. Apr 29, 2009 · Cub Cadet Tank with FH680V-BS18 Kawasaki Idles great. With the park brake engaged and the PTO disengaged, the starter won't engage. I have also had the problem you describe. Not choke Not plugs Not carburetor Not coils but they are 2 years Jan 22, 2016 · After suspecting fuel pump problems and not getting anywhere with all of this, my neighbor said "I'd just forget all about the fuel pump and install an electric pump; anytime the key is on, it's running, bypass the fuel pump setup. I have pulled the plugs and tried to turn engine over and it will not spin. Dec 5, 2012 · Aren't these Kawasaki's know to overheat and move GUIDES?? Also when installing new valves do you have to lap them to the seat/head??OR are they set/lapped and ready to go?? Apr 12, 2023 · The common Kawasaki 27 HP engine problems can be broadly categorized into two main categories – internal and external. I did not buy kits for them just carefully disassembled and cleaned really well. Last fall it developed a problem where is would start surging and eventually stall after it got hot (30 minutes?). A couple years ago I parked it due to some problems. Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FR691V engine. Plugs are at 150 hours, look good - maybe should try replacement first? Fuel tanks venting o. Noticed loss of power fairly suddenly. After every 100hours I do service and the it 400hours Diagnosing why a Kawasaki lawn mower engine won't start back up when hot requires a systematic approach to identify and address potential issues. It was 12. My dealer has been great trying to fix this and Understanding the 23 HP Kawasaki Engine Carburetor Diagram The 23 hp Kawasaki engine, often found in various power equipment like lawnmowers, generators, and pressure washers, utilizes a carburetor for precise fuel-air mixing. My customer said when he starts the engine, it runs rough and blows black smoke out of the Nov 2, 2013 · On 13hp kawasaki FH381V how would you test whether the pump is getting a good amount of fuel for starting. Aug 11, 2024 · I have a Kawasaki 23 hp the engine appears to be locked up. This video will show you how to change the ignition coils on the Kawasaki engine and restore normal operation. This spring everything was going fine (not a commercial user but using a commercial Husqvarna mower) last week my engine lost power about 20 minutes into the job, my RPM s fell and the engine struggled to continue mowing. When mowing, it'll bog down & Dec 11, 2024 · Kawasaki 691v is a well-known leading commercial brand of mover engines used worldwide. . " Jun 23, 2025 · Discover 5 pro fixes for your Kawasaki FR691V HP engine. Black smoke emits then it will smooth out and run fine. You can order a replacement carburetor or rebuild kit online at your local Kawasaki small engine dealership, or your local equipment dealership. By understanding the oil capacity of a 23 HP Kawasaki engine, owners can ensure that their engine is Jun 23, 2008 · My Kawasaki powered mower with only 150 hours on it has a starter failure. So, how to do so? Share your videos with friends, family, and the world Oct 21, 2004 · I have a 23hp kawasaki on a walkbehind mower. May 10, 2010 · Hello and thanks in advance to all who input. Remember to keep complete records of maintenance and repair with dates and any new parts installed. At mid throttle it surges so bad it feels like the May 9, 2025 · Troubleshooting a Kawasaki lawn engine that turns over but won’t start requires systematic diagnosis of spark, fuel, and air systems. Apr 17, 2012 · I have an 02 Hustler z 60" 23hp Kawasaki with 450 hrs. Not sure if FR691V-ES06S is the correct Kawasaki part for your Model? Search by Kawasaki Part Number or Engine Model Number in our Kawasaki Engine Parts Lookup. For power loss and sputtering on the FH680V, inspect the ignition timing and spark plug gap. Don’t let hot-start problems ruin your mowing schedule – implement these preventive measures and troubleshooting techniques to keep your Kawasaki engine running reliably in all conditions. I apologize for not including that information earlier. I have removed the tank and cleaned it. This one's on a Cub Cadet mower. Power will come back for a few May 10, 2018 · FH680V 23 HP Kawasaki Charging issues battery charging flywheel kawasaki magneto magnets rectifier regulator stator Jump to Latest 19K views 11 replies 4 participants last post by Ferris aint broke May 10, 2018 Here is the issue. Governor rotates up and down. It has run great for 750 hours but now after about 15 minutes of operation under load the engine starts to surge for 20-30 seconds and then shuts off. Here are some of the most common problems that users have reported with this engine model, and we will discuss how to fix them. Over the last couple weeks I notice a sound getting worse now its loud. Jul 10, 2004 · I have a 23 hp kawasaki that is hard to start. ” Three things stand out: the air filtering, the engine covers, and the carburetor. Here we explained the main causes and quick solution too! However, stay with us for fu May 31, 2025 · Understanding The Carburetor For 23 Hp Kawasaki Engines Carburetor for 23 HP Kawasaki Imagine you have a powerful 23 HP Kawasaki engine. Overview of Kawasaki Governor Problems Kawasaki governor problems can significantly impact engine performance. The fr691v model is good, but sometimes you may face various struggles operating it. Issue 1. Jul 24, 2025 · Problems can arise in a Kawasaki 23 hp engine due to various reasons, such as wear and tear, improper maintenance, or faulty manufacturing. Most problems end up being not enough fuel so before I ever pull a spark plug out or touch a spark plug wire etc or worry about the Pistons going up and down, I get to the carburetor inlet and give it an external fuel source. Think of it like a chef making the perfect pancake batter. Kawasaki engines are widely used across a diverse range of machines and For no spark on a 23 HP Kawasaki, first inspect the ignition coil for visible damage or burnt smell. With a fully charged battery the engine will run for 20 to 30 minutes and then die. Dealer. The internal problems are associated with the engine’s components, such as the piston, cylinder, and crankshaft. I have a 52 inch wright stander with a 23 hp kaw. 15 hp. I bought it last year, and it functioned well until about two weeks ago. High-Flash Point Solvent A high-flash point solvent is recommended to reduce fire danger. This unit will only start with starter Fluid. In this troubleshooting guide, we will explore some common problems that you may encounter with your Kawasaki lawn mower engine and provide you with step-by-step instructions on how to resolve them. Oct 6, 2022 · The Most Common Problems with Kawasaki FR691V The presence of problems with this Kawasaki fr691v will not ruin your entire experience with this power solution. May 26, 2014 · My Hustler 60" deck Mini-Z has a 23HP kawasaki FH680V engine that has a problem no one has figured out. Sep 11, 2016 · Re: Known major problems; Kohler 7000, Kawasaki FR, Briggs & Stratton Commercial . May 25, 2013 · Hi all, I am new here and am having some trouble with my Lesco pro 2 zero turn with a 23 hp fh680v engine. My May 10, 2025 · Final Words Successfully diagnosing why your Kawasaki lawn mower engine won’t start requires systematic troubleshooting of fuel, ignition, air, and electrical systems. May 31, 2022 · I just purchased a John Deere Z540R with the Kawasaki 24hp (FS730V) engine less than a month ago last week I noticed that it was surging while idling and at low throttle, now it’s surging worse and has a light surge even at full throttle. I had it in the shop and they couldn't figure it out. Spark plugs are a window to what's happening, rich, lean, or just right. I have replaced the plugs, air Jun 18, 2024 · Learn about common Kawasaki 27 Hp engine problems, focusing on valve adjustment and timing, and discover how to keep your engine running smoothly. Customer: I have a small crack in my 23 hp Kawasaki engine that is leaking oil. Find the most common problems that can cause a Kawasaki Small Engine not to work - and the parts & instructions to fix them. General Information Periodic Maintenance Fuel System Cooling System Engine Top End Lubrication System Camshaft/Crankshaft Starter System Electrical System Troubleshooting May 8, 2017 · Hey guys, In an attempt to give back to all of you for all the info I have gleaned over the years I want to share some success with this particular motor I had this evening. It's worse this spring, as it will die if May 10, 2025 · Is your Kawasaki FR691V engine cranking but refusing to start? This guide provides troubleshooting steps to diagnose and fix the issue, getting you back to work quickly. Once you TimeCutter SS5000 50 in. It keeps burning the plugs sooty black. Last year I cleaned the carb, put new Gasquet Always use genuine Kawasaki parts for best performance - Made in the USA We are an Authorized Kawasaki Engines Dealer. You will need to repair or replace the spark plugs in order to fix this problem Uncover effective troubleshooting techniques forKawasaki Charging System Troubleshooting, Resolve issues swiftly and restore optimal performance with our expert guide. The problem started this summer when it was Nov 9, 2004 · He said the problem seems to be on Kawasaki twins in the 15 to 23 hp models. Apr 11, 2022 · I have a toro ss5000 with a Kawasaki FR691v that started popping and surging under load last season. Genuine parts provided as spare parts are listed in the Parts Catalog. May 12, 2006 · I have a Kawasaki V Twin FH680V with about 300 hours on the engine. Find detailed illustrations and part numbers for repairs and maintenance. Will be looking at valve deposits next! The Kawasaki FR730V is one of the top professional-grade mower engine. Customer: I have a Kawasaki FR691v 23 hp engine that ran out of gas while cutting grass. I have checked the stator coil resistance, unregulated stator output and the regulator resistance tests and all are normal. I am running out of reasons why it wouldn't start but runs fine after start. I replaced the solenoid, but the starter still won't engage. It will bump but not spin. Recognizing common issues and their symptoms helps maintain optimal functionality. Here goes i will do my best to describe. Kawasaki Small Engine Repair: How to Fix & Troubleshoot Fix your Kawasaki Small Engine with expert guides, troubleshooting tips, and step-by-step repair help. I can run it for hours without any problem, but I cannot start it if it is warmed up. After replacing both coils it would not start. Use proper tools and genuine Kawasaki engine parts. The most straightforward reason In "Miller Lite Expensive", Taryl, demonstrates how to fix a starter solenoid for Briggs, Kawasaki, Kohler, and Honda brands. We make fixing things easier! Jun 11, 2019 · I have a 2012 Toro ZTR with a Kawasaki FR691V 23 HP. Engine was covered in oil when I got Does your Kawasaki FC420V engine have a Weak Spark? Part 1 Small Engine Repair: Checking a Vacuum Fuel Pump / Fuel System on a Kohler V-Twin Engine Jan 2, 2015 · Got a 2006 Club Car XRT 1550 with a 23 hp Kawasaki model FH680D, Club Car rates it as 20. Check for vacuum leaks around the carburetor base and intake manifold. Aug 9, 2023 · It's always a good idea to systematically troubleshoot these things. Seems to idle fine and will drive okay, but with the blades engaged or on a slope it will start popping (I assume backfiring) and the power will noticeably drop. 004. 73 l (726 cc, 44. After adding new gas, the engine only starts and runs with the choke on. My hot-start problem seems to be fixed, too. My particular's and questions follow. The most common Kawasaki FX730V problems are carburetor problems, hard starts, leaking, overheating, smoke production, starter motor problems, and fuel overconsumption. If you're willing, it can be an easy fix that you can do yourself. Explore the 23 HP Kawasaki parts diagram for accurate identification and assembly. See full list on lawncaregrandpa. To solve Kawasaki fr691v carburetor problems, clean the carburetor following the steps as below, Spray some car cleaner into the carburetor, and blow on it a little bit. BUT When I go up a hill with the blades Kawasaki carb cleaning, removal and replacement. After A Kawasaki engine won’t start due to a bad spark plug, clogged fuel line, clogged air filter, bad fuel pump, plugged fuel filter, dirty carburetor, bad starter solenoid, faulty switch, or wrong choke setting. Of the ones I found I was unable to see that a definitive solution as of yet. I had to pull the carb each time and clean them. At idle, it speeds up then slows down. I'd like to get her back going again, but I'm having some problems doing so. Jun 21, 2025 · Discover 5 expert tips to fix overheating in your Kawasaki 23 HP V Twin engine. Cuts out when hot and under load, sometimes dies. Kawasaki engines are renowned for their reliability, durability, and performance, but they still require regular maintenance to ensure optimal operation. However, many problems exist with this one. Very rarely are these symptoms caused by an ignition problem. Both mowers had over 1500 hrs of use. I took the carb apart and noticed a pinched gasket under the needle/float assembly. Mechanic's Assistant chat Customer: I have a Cub cadet mower with a Kawasaki 23 hp engine All the gas from the gas tank drained down into the crankcase. Free repair advice! Dec 18, 2016 · I bought a new mower about a month and a half ago and always thought it was rather slow turning over compared to my other mower that turns over at the bump of the starter. Check your fuel quality and supply, filters, fuel pump and carb cleaning. The FR is a type of engine called a “heavy-duty residential engine. Most of the smoke I Walah! Welcome you again to our new video on kawasaki fr691v problems. Jul 30, 2016 · My Toro zero turn with Kawasaki 23 hp did the same popping under load, replaced plugs, filter, checked fuel cap and fuel flow etc. Have to crank for about 30 to 45 seconds before it will fire. Get expert resources for maintenance, troubleshooting, and peak engine performance. I brought it into the dealer, they cleaned it up, (pressure washer), thought it might be the top seal according to the Jul 20, 2025 · So, why is it essential to know the oil capacity of a 23 HP Kawasaki engine? The answer lies in the engine’s design and specifications. Just wondering if anyone on the forum has experienced the problem and to let everyone that has these engines to be on the look out for possible trouble. One of the most common problems with a Kawasaki engine is the sudden stop after running for a few seconds. Boost performance and extend engine life with our practical solutions! Jul 28, 2023 · Search this forum Printer friendly version E-mail a link to this thread Access Kawasaki engine support, manuals, and FAQs. 4K views 29 replies 6 participants last post by mbret2004 Sep 4, 2023 J Jamezzh93 Discussion starter 10 posts · Joined 2023 #1 ·Sep 3, 2023 Kohler does not provide a more precise way of checking the vacuum fuel pump, and they say if you get fuel flowing through the pump when the engine is turned over, than the fuel pump is working Jul 6, 2013 · My engine serial number is 2KAXS-7452CA it is a 745cc engine 23 HP. Here are the things I have replaced and checked: I replaced the carburetorI verified the Kawasaki surging even with cleaned carburetor? Corbett Mower Repair 1. So, what are the common Kawasaki governor problems? Since the governor controls the engine’s speed, over-revving is the first and most common problem. Today it was running fine all day then suddenly when It was idling, it started smoking (black smoke) then quit. Understanding the 23 hp kawasaki engine carburetor diagram is crucial for proper maintenance, troubleshooting, and repair. Jan 6, 2015 · I have a kawasaki 23 HP FH680V that runs flawlessly, starts fine when cold, but if it warms up and I have to turn it off, I cannot get it to start again until it cools down. Below is a short video of what is had Find technical Kawasaki engine downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures here. After looking at many different mowers, I am leaning towards one of the following; Snapper 550Z 52" (Engine Options = Kawasaki FR730V, 24HP or Briggs & Stratton Commercial Series, 25HP) Gravely ZT HD 52" (Engine Options = Kawasaki FR691V, 23HP or Kohler 7000 series, 25HP) Skag Freedom Z 52" (Only one engine Jun 24, 2019 · Hey All, Kawasaki FR691V 6 years old. Don’t fret about this job it is a super simple carburetor to work on, get her cleaned out and back to mowin! Explore the carburetor diagram for a 23 hp Kawasaki engine. I have had it a little over 2 years and it has less than 100 hours Expert tips on fixing surging Kawasaki engines, ensuring optimal performance and reliability for your lawn equipment. May 30, 2022 · Usually, the Kawasaki twins are very reliable. Close but not quite. The engine would miss after it ran for an hour or so. The good thing is that you can fix these problems yourself. I noticed that the governor arm goes Kawasaki FH680V 23HP 1995 Engine Power Loss and Sputtering Fix FH680V engines often face fuel delivery issues and ignition timing problems causing power loss. Jun 17, 2006 · Outdoor Gasoline and Electric Powered Equipment and Small Engines - Kawasaki 23 HP no power under load - This Yazoo/kees 61 mower looses power when subjected to a load, like cutting grass or travelling fast. It's a neat little trick that sure is handy! Another outside-the-box Customer: I have a cub cadet ZT50 with a Kawasaki 23 hp engine. Ordered new This article dives into the potential pitfalls of the Kawasaki 24 hp engine, offering practical advice and troubleshooting tips to help you diagnose and resolve common issues. Apr 21, 2009 · I have a new-to-me Cub Cadet Tank with the 23hp Kawasaki Just did a carb rebuild/cleaning and adjusted the valve lash and everything seems to be running good. The problem continues this spring. This surging happened no matter if at idle or at full throttle. 3 cu-in) V-twin 90° internal combustion 4-stroke air-cooled small gasoline engine with a vertical shaft. But what will you do when facing some Kawasaki FR730V problems? You need to solve those issues as quickly as you can. Oct 9, 2021 · Honda 20 hp is a good engine too. 9 hp. Oct 27, 2017 · Starter motor problem I have a Husqvarna Zero Turn 61” mower with a Kawasaki FH680V ES21 23 hp engine. I have a FH680V 23 hhp Kawasaki on a ZTR mower that has oil May 21, 2006 · I have a CountryClipper Zero-turning radius mower with a Kawasaki 23 hp engine FH680V. Will also Help with others Brands May 19, 2022 · When your Kawasaki lawn mower engine is giving you issues, it's easy to get frustrated, especially when you have yard work to do. To bypass the kill wire causing no spark, first locate the ignition coils and identify the kill wire—usually a thin wire connected to the ignition switch. Discover expert tips, common issues, and effective solutions. I pulled the carb apart and completely cleaned How to Test Complete Charging System on Kawasaki Engines. Dec 19, 2021 · The Kawasaki fr691v problems range from starter issues, carburetor problems, basic engine problems to even fuel problems. The motor is a Vert. k. 12 years old with 900 hours. Mechanic's Assistant: Do you know the model of your Kawasaki engine? How old is it? Customer: It's a 2019 model, 17AIEACZ010, with 70 hours of use. Mechanic's Assistant: How long has this issue been occurring with your Kawasaki engine? What have you attempted to resolve it? Customer: It has been using and leaking Jul 21, 2009 · Got a 2006 Club Car XRT 1550 with a 23 hp Kawasaki model FH680D, Club Car rates it as 20. I was using another mower and the clutch went out so I got my Cub cadet out, it started right up ran for maybe 5 minutes and then started hunting and would not run with the blades engaged. Any homeowner like you can use it to overcome landscape challenges. Starting Problem Kawasaki FR730V is an engine that has been around for quite some time. Alike other lawnmowers, it may happen to come across some problems. Here, we will discuss Kawasaki liquid cooled engine problems that are common and possible solutions simply. Pull spark plugs. In order to solve the issues, it is crucial to complete Kawasaki charging system troubleshooting. ) Issue: FR691V V twin motor starts up fine. Start with the basics - spark plug inspection, fresh fuel verification, and air filter cleaning - before moving to more complex issues like compression testing or valve adjustment. Mine also had engine surges while operating. Test the kill switch and seat switch continuity with a multimeter to ensure proper circuit completion. We make fixing things easier! Jul 3, 2018 · I have the same issue with 21 hp Kawasaki FH 461v on a country clipper mower about 400 hours service. But proper maintenance can reduce the chances of those problems. 1. The manual picture shows the end of the governor shaft with a May 6, 2009 · Hi All, I have a Bobcat ZTR, 23HP/61" with a charging issue. 23 hp Kawasaki FH680V 2 cylinder engine.